Experimental analysis of electro-pneumatic optimization of hot stamping machine control systems with on-delay timer

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Bankole I. Oladapo
Vincent A. Balogun
Adeyinka O.M. Adeoye
Ige E. Olubunmi
Samuel O. Afolabi

Abstract

The sustainability criterion in the manufacturing industries is imperative, especially in the automobile industries. Currently, efforts are being made by the industries to mitigate CO2 emission by the total vehicle weight optimization, machine utilization and resource efficiency. In lieu of this, it is important to understudy the manufacturing machines adopted in the automobile industries. One of such machine is the hot stamping machine that is used for about 35% of the manufacturing operations within the automobile industries. Therefore, the standardization and optimization of the hot stamping process could reduce the carbon footprint within the automobile industries. This work understudied the on-delay timer functional valve of the hot stamping machine in order to determine various process parameters affecting it. The detailed physical model of the pneumatic and electro-pneumatic cylinder systems for the control is simulated and optimized for both the pneumatic and electro-pneumatic cylinder systems. Experimental and simulation model were established at the FESTO work station and FESTO FluidSIM® 5.1 respectively to evaluate the effective velocity, accelerations, displacement, and flow rate for the pneumatic and electro-pneumatic actuator on both systems. Comparisons were made between pneumatic and electro-pneumatic cylinder systems on their characteristic curve in order to optimize the process variables. The result favours the electro-pneumatic cylinder systems in stability and in designing hot stamping machines. The result obtained could elucidate the understanding of the pressing arm of a hot stamping machine.

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How to Cite
Oladapo, B. I., Balogun, V. A., Adeoye, A. O., Olubunmi, I. E., & Afolabi, S. O. (2019). Experimental analysis of electro-pneumatic optimization of hot stamping machine control systems with on-delay timer. Journal of Applied Research and Technology, 15(4). https://doi.org/10.1016/j.jart.2017.03.006
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Articles
Author Biographies

Bankole I. Oladapo

Department of Mechanical and Mechatronics Engineering, Afe Babalola University, Ado-Ekiti, Nigeria

Vincent A. Balogun

Department of Mechanical and Mechatronics Engineering, Afe Babalola University, Ado-Ekiti, Nigeria

Adeyinka O.M. Adeoye

Department of Mechanical and Mechatronics Engineering, Afe Babalola University, Ado-Ekiti, Nigeria

Ige E. Olubunmi

Department of Mechanical and Mechatronics Engineering, Afe Babalola University, Ado-Ekiti, Nigeria

Samuel O. Afolabi

Department of Mechanical and Mechatronics Engineering, Afe Babalola University, Ado-Ekiti, Nigeria